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Filipino scientists develop environment-friendly cooking with 'Protos'

MANILA, Dec 5 (PNA) -- Responding to mounting calls to act on climate change, residents of Leyte turn to environmen-friendly stove that uses plant oil as fuel, instead of liquefied petroleum gas, in cooking their foods.

Protos, a locally-manufactured environment-friendly technology first noticed by Germany-based company BSH Bosch and Siemens Home Appliances Group, can run on coconut oil which emits lower carbon monoxide.

Aside from coconut, other suitable plants are palm, sunflower, castor, corn, soybean, and jatropha, expert from Visayas State University (VSU) Dr. Roberto C. Guarte said.

"Generally, its overall performance is almost the same as gas stove and much better than other local stoves in terms of cost of operation, safety, carbon monoxide emission, and sustainability," he said.

The stove consists of a tank, pump, frame, valve, fuel line, and a vaporizer originally made at the University of Hohenheim and acquired by BSH Group in Germany.

Traditional stove, uses firewood, hence resulting in depletion of forest resources and often lead to ecological disasters like erosion and flooding.

Smoke from burning firewood damages human health - such as eye and lungs - and aggravates air pollution.

LPG stove on the other hand emits high levels of carbon monoxide, a chemical that harms the environment. This type is also too expensive to majority of the Filipinos.

Protos has been tested by 100 households in selected areas in Leyte, which yielded a monthly average of 11.64 liters per month of plant oil consumption at a daily cooking time of 1.53 hours.

Six small restaurants at the VSU market also tested the device and consumed an average of about 28 liters per month at an average daily cooking time of 5.24 hours.

Guarte also said that commercial production of the plant oil stove can provide Net Present Value of P666,017 and Internal Rate of Return of 25 percent and Benefit Cost Ratio of 1.02.

This was based on a computed financial analysis, as of year 2007, the Philippine Council for Agriculture, Forestry, and Natural Resources Research and Development (DOST-PCARRD) said.

The VSU engineering workshop produces 1,500 units of plant oil cook stove per year in coordination with BSH Group in Germany.

VSU established a complete production line to ensure sustainable production of the plant oil stove for marketing and distribution in Region 8.

By expanding its production to cooperatives, this project has a potential to help create jobs in the rural areas, provide income to the poor, and cooperatives with additional profits, hence bringing not only environmental, but also economic and social benefits, the PCARRD said. (PNA)
DCT/MPC


Kind regards

Andy Mahoney
Home Brew Power
lass="style1">Off-Grid Power Installer - UK)

www.homebrewpower.co.uk

Mobile: 07504 50 50 89
HomeBrewPower Yahoo Group On Carbon Neutral Power

http://groups.yahoo.com/group/homebrewpower/




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07 February, 2008

Quote from the Ending Charcoal Blog


'Yes, I am based in Boulder, Colorado. Ephrem Balole is based in Africa and he and I work closely on this blog. At this point, most of our focus is on the Protos project. The reality is, this is a massive project and as such, will probably leave little time to pursue other things such as biodigesters for the time being. Having said that, though, if there is anyone out there that wants to look into technologies such as this, that would be great!


The Relationship Between BSH and WildlifeDirect:


Yes, we are working with BSH on the introduction of the Protos stove in the DRC. Their business model clearly forbids the introduction of the stove in politically unstable areas, however, after hearing about the fate of the mountain gorillas, they agreed to participate in a joint-venture with WildlifeDirect. BSH has generously agreed to donate the first 100 stoves and is providing guidance and technical assistance. BSH is adamant that users grow their own fuels, and do so in a sustainable, eco-friendly manner. They are very serious about this and have actually pulled out of areas that have failed to demonstrate their commitment to this principle.


Current Status of the Protos Project:


Ephrem has the difficult task of doing the required Phase 1 & 2 market research for BSH. He is looking at things such as demographics, supply chains, alternative cookers, costing, household cooking habits, agricultural sectors, and barriers to entry. I will be working on putting together the training program for the introduction. I will most likely get trained in the Philippines and then make my way to Goma to train the trainers and help with the initial introduction, which we hope is in March.


Cost of the Protos Stove:


If brought in from the outside, the cost of the stove will be around US$50-75, 50% or which is transportation cost. Once local manufacturing capability is established, that cost should drop to US$20.


Fuel Types for the Protos Stove:


The Protos stove can burn canola, coconut, Jatropha, palm, peanut, rapeseed, safflower, soy, sunflower, and used cooking oil (biodiesel). One of the most important parts of this project is to grow fuel for the stoves locally. As Paula suggests, it looks like Jatropha will be a great fit in the DRC. We will be making sure NOT to use palm oils coming from any place that has destroyed vital habitat to establish palm oil plantations. This monoculture is a scourge in many places, such as in Indonesia and Malaysia, where it has had a devastating impact on orangutans and other key species. We will be vigilant about using only environmentally sustainable fuel sources.


Fear of Charcoal Mafia Reprisals:


With the crackdown on illegally harvested charcoal, there is clearly a renewed risk to the mountain gorillas. Luckily, this comes at a time when Nkunda and his rebels have agreed to cease hostilities. UN forces are now escorting them out of Virunga NP. This has made it possible for the ICCN rangers to return to their post and resume patrols. This is no guarantee that the gorillas will be safe, but it is a step in the right direction.
Creating New Ways to Make a Living:If we are successful with the Protos project, a whole new sector of the economy will be created. The hope is that the people involved with the illegal harvest of charcoal will see that more money is being made in the plant oils and naturally want to transition into this area.


How you can become involved:


Remember the old adage that only a few degrees of separation stand between you and just about anyone in the world. Think of who you know, and who that person knows, and so on. Rack your brains to think of people that would be willing to help raise funds and awareness to save the last mountain gorillas – and the other critically endangered species of the planet. Think outside the box of what you think is possible!'


Kind regards

Andy Mahoney
Home Brew Power
Off-Grid Power Installer - UK)
www.homebrewpower.co.uk
Mobile: 07504 50 50 89
HomeBrewPower Yahoo Group On Carbon Neutral Power
http://groups.yahoo.com/group/homebrewpower/




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Protos Plant Oil Stove Wanted - Projects Pending!

Will Pay For Delivery To UK & Donation To Supplier

Anyone At Leyte State University With A Surplus Stove?

Anyone Living In India, Indonesia or Tanzania With A Protos?

Mail Us
HERE





Kind regards


Andy Mahoney
Home Brew Power
Off-Grid Power Installer - UK)
www.homebrewpower.co.uk
Mobile: 07504 50 50 89
HomeBrewPower Yahoo Group On Carbon Neutral Power
http://groups.yahoo.com/group/homebrewpower/

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We are looking to purchase a Protos Plant Oil Stove - Any Offers?



As many of you will know there is a Stove in production that runs on plant oils (Vegetable Oil)
We at Home Brew Power are actively looking to source one for testing and evaluation.

We would be happy to accept a donation unit from anywhere around the world as we would like to be the first to evaluate it for a number of end uses.

We believe that this technology can be suitably adapted for use in a modified Wood Stove with a back boiler to help heat a DCH (Domestic Central Heating) system. Our main goal will be to run one for extended periods on WVO (Waste Vegetable Oil) that has been filtered to 2 Microns.

Are there any readers out there who would like to work with us here at Home Brew Power to assist us in obtaining the elusive Protos Plant Oil Stove?

Email Click HERE




Kind regards


Andy Mahoney
Home Brew Power
Off-Grid Power Installer - UK)
www.homebrewpower.co.uk
Mobile: 07504 50 50 89
HomeBrewPower Yahoo Group On Carbon Neutral Power
http://groups.yahoo.com/group/homebrewpower/
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An email received in response to the question, 'When will the Protos Stoves be available in Europe?'



Many thanks for your request below.Since April last year, when BSH introduced Protos to the Press andsubsequently millions of people, we have had numerous requests to purchaseour cooker in Germany, Europe and North America
.At this point, we have not been able to fulfill these requests for severalreasons. The first is that the resources we have devoted to thedissemination of the cooker have been focused exclusively on developingcountries. Protos is currently for sale on the islands of Leyte and Samarin the Philippines and will soon be available in Arusha in Tanzania.

Inthe other countries where we plan to introduce Protos in 2007, we arecurrently preparing or just at the beginning of the necessary test andadaptation phase which our internal quality standards require for each newregion. Additionally, introducing a new technology in Europe/North Americarequiresnavigating some complex legal issues which are also time-intensive andpotentially costly.

We are carefully considering the potential ofintroducing Protos - perhaps as a camping cooker - at some point in 2008.However, this has not yet been determined.In mid-2007, we will be re-launching the Protos website
http://www.plantoilcooker.com/. The new website will contain significantly moreinformation that is currently available as well as the opportunity to signup for a newsletter and place your information in our database. The newsletter will keep you up to date on where Protos is available and otherinteresting developments.With regard to request to receive plans to construct a cooker, it isnecessary to communicate that the technological development andperformanceof our cooker is the result of 8 years of research and developmentincludingsignficant investment.

Naturally, some of the advances we have made areproprietary and therefore not subject to public dissemination. We appreciate your understanding and patience.

Best regards,BSH Bosch und Siemens
Hausgeräte
GmbH Project
Plant Oil StoveCarl-Wery-Str. 3481739
MünchenTel.: +49-89-4590-01
Fax: +49-89-4590-2347
mailto: protos@bshg.com
http://www.bsh-group.com

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High-Tech for Reliable Cooking Energy in Developing Countries A stove working on oil from plants – with automobiles already running on rapeseed oil, that doesn’t seem to be very spectacular. But if the stove is to function with oil from diverse sources including coconuts, rapeseed, and sunflowers while remaining cheap enough for poor families in developing countries, things are starting to become more difficult. The solution is called Protos, the plant oil stove developed by Bosch and Siemens Home Appliances Group (BSH) in cooperation with its partners. The basic principle of the Protos stove resembles to the familiar camping stoves, except that it runs on plant oils instead of kerosene.

The stove consists of a tank, a pump, a frame, a valve, a fuel line, and an innovative burner. The functioning principle of Protos: The plant oil is filled in the tank. Through application of the pump, a pressure is created in the tank. The oil rises into the stainless steel vaporizer, where the heat of the flame converts the liquid into a gaseous mixture. The gas flux emits from a nozzle into a burning area, where it mixes with surrounding air and burns in a blue flame. The power output of the flame can be adjusted with a valve in the fuel line. Seems to be simple but Protos presented a number of tricky technical challenges to the engineers. Before starting the research on Protos, the vaporization and combustion of plant oils in a simple stove had to be investigated. This vaporization alone involves more than 10,000 different chemical reactions which are different for every plant oil, depending on its origin, quality, and means of extraction.

In the new burner a combustion temperature of up to 1,400 °C is reached which ensures continues vaporization and combustion with very low emissions. However, this high temperature requires special materials in the stove construction. A further challenge was presented by the carbon residues which values are more than 100 times higher than the values for kerosene. For protecting the vaporization tube from clogging special burner geometry was required to maintain a specified temperature profile which minimizes soot formation. Because plant oils are natural products, their chemical and physical properties vary widely – not only for different oils but also for oils from the same plant variety when produced in different places and with different production methods. Regarding the set-up of a locally sustainable systems is it crucial that fuel for the stove can be produced locally by simple means even in remote areas. In those areas only limited quality control is possible.

The stove also works with used oils which were used for frying before. However, it also works with refined oils and plant oil esters as well as kerosene if applicable. Since end of 2004, Protos has been tested in the Philippines in 100 households and small restaurants. Moreover, a village level production center for the extraction of coconut oil has been developed. BSH project leader Dr.-Ing. Elmar Stumpf summarizes the very encouraging results: “The plant oil stove is easy to operate and offers a very safe cooking environment since plant oils can neither burn nor explode. Moreover, the Protos design is very stable. Users of the new stove are excited about this new cooking technology.” Preliminary marketing of the plant oil stove Protos is about to start.

The production will take place mostly in the Philippines. Only the technically delicate burner unit, which demands a sophisticated production process with very exact tolerances, will be delivered from Germany.


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Homebrew Protos Plant Oil Stove




After reading with interest all about the Protos plant oil stove and seeing the potential in the burner I took it upon myself to recreate the burner part of the unit.




Some things I changed for simplicity are on the vapourising element I only have one feed from the oil supply, the other end I have capped. My test unit is constructed from Micro bore 8mm copper tube, unsuitable for long term use but easy from a fabrication point of view.




I managed to create a 0.5mm hole by reaming out the tube with a drill bit and then pecking through the final copper tube with a sharp nail.




I placed my Protos burner into my Turk burner unit previously fabricated and connected it to my oil supply via a peristaltic pump at 0.5L per hour delivery.




Igniting was achieved with the help of a propane blow torch, this easily got the unit up to working temperature.




My Protos clone is in (Alpha) testing right now and I will bring some more details on how it performs in due course.

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Protos plant oil stove for developing countries

Download Picture (300dpi, 1 MB) Video (wmv, 12 MB) FAQ Protos (175 KB)


A stove powered with plant-oil? That does not seem so unusual in an age in which even automobiles run on rapeseed oil. But, a high-tech, high-quality stove that is nevertheless so inexpensive that even poor families in developing countries can afford it, is a special challenge that requires a special idea. The plant-oil stove Protos, developed by BSH, is more than just a cooker; it is also generates positive ecological, economic, health and social benefits beyond basic humans needs of daily food preparation.
More than 2.5 billion around the world prepare food on open fires. Up to 700 kilograms of wood are needed per person per year to fulfill the cooking requirements, leading to severe deforestation, health and safety problems. The World Health Organization WHO estimates that every year 1.6 million people die as result of the indoor air pollution caused by those fires. Furthermore deforestation leads to ecological problems like flash floods and mudslides – as seen recently in the Philippines and elsewhere.
BSH is working to provide a viable alternative to the open fires, charcoal use as well as imported kerosene or gas used for cooking. With a core competence in developing world-class home appliances, BSH is dedicated to sustainable development for all members of society.
But, BSH cannot tackle this challenge alone. Support for the initial research and development in conjunction with the University of Hohenheim was provided by the German Environmental Foundation and other members of the Bellagio Forum for Sustainable Development.
On the ground, BSH is working in cooperation with the Leyte State University in the Philippines as well at the German GTZ and DEG and European Environmental Heritage Fund.
Protos. The Plant Oil Stove.An Initiative of Bosch and Siemens Home Appliances Group.
For further information:
(19 KB)
The Project - Using Plants Oil Stoves for Improved Health and Against Deforestation
(19 KB)
The Product - High-Tech for Reliable Cooking Energy in Developing Countries
(15 KB)
Our Project Partners
Impressions of the test operation of the cooker on the island Leyte

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